Nuclear Cable Manufacturers and Suppliers

OVERVIEW

Linking global infrastructure to critical operations

Prysmian delivers a complete portfolio of superior nuclear cables for systems and components involved in the production of nuclear energy, including medium-voltage, instrumentation, control, communication, fiber optic and cables for special radiation-monitoring equipment.

 

Quality and performance guaranteed:

  • A wide range of state-of-the-art cables for existing and new power stations
  • Designed and third-party approved solutions in accordance to main environmental standards and design requirements
  • Performance and reliability over time (up to 60 years)
  • Fully environmentally qualified in accordance with 10 CFR 50.49, IEEE 323 and IEEE 383
  • DecaBDE-free and complies with US EPA prohibition per 40 CFR 751.405(a)(2)(ii)

ULTROL® 60+ cable solutions for Generation III+ and Legacy nuclear power facilities

ULTROL® 60+ cables are designed to deliver reliable low- and medium-voltage power for efficient power production, distribution, control and communications in nuclear facilities. They are optimized for operation in all known reactor environments, from inside and outside containment to the turbine island and balance of the plant. These cables meet flame testing and long-term thermal endurance and exceed a 60-year service life for GEN III+ and legacy reactor profiles, making them a cost-effective choice for your nuclear facility. 

 

With over five decades of dedicated manufacturing excellence, our ULTROL 60+ cables are a testament to our extensive experience in the industry. Our nuclear quality assurance program, which complies with 10CFR50 Appendix B, ANSI N45.2, ASME NQA-1 (1994 and 2008/9), ISO 9001, ensures the highest standards of quality. Each ULTROL 60+ cable undergoes extensive third-party qualification testing, providing you with the confidence that it meets industry standards and your specific needs. Our committed R&D, manufacturing, engineering, quality assurance, and sales teams are your valuable resource for satisfying and supporting your complex nuclear business.

ULTROL 60+ is a step above the rest:

  • Satisfies the most stringent nuclear safety standards for inside and outside containment
  • Conforms to all U.S. Nuclear Regulatory Commission regulations
  • Demonstrates thermal aging and radiation resistance up to 350 MRad exposure levels, proving service life of 60+ years
  • Meets/exceeds loss-of-coolant accident (LOCA) and high-energy line break (HELB) environmental qualification testing per IEEE 323 and IEEE 383
  • Provides excellent wet-electrical (submersion) performance upon aging at 90° C over two years
  • Delivers reliability in extreme conditions (cold/hot temperatures, humidity, abrasion, fire performance in emergency, etc.)
  • Offers tougher abrasion-resistant, flame-retardant Cross-linked Polyolefin (XLPO) jacket compound

As one of the first radiation- and moisture-resistant cables with flame-retardant insulation to guarantee a 40-year service life, the ULTROL® name has been synonymous with reliability and safety in nuclear cable for nearly 40 years. Backed by a continued commitment to provide the nuclear industry with cable solutions that deliver maximum service life, Prysmian has extended ULTROL’s demonstrated quality and performance with its latest mastery of technology—ULTROL 60+. Based on a combination of ULTROL’s original renowned technology and Prysmian’s industry-leading R&D, processing capabilities and decades of nuclear experience, ULTROL 60+ features a unique balance of highly engineered insulation and jacket compounds coupled with high-grade copper conductors that ensure reliable electrical performance and superior durability under all operating conditions. Proven to meet the most rigorous Generation III reactor requirements for a 60-year operating life and beyond, ULTROL 60+ is ready to support the modernization and construction of pressurized and boiling water nuclear power plants worldwide.

Nuclear power, a crucial component of the green energy mix, plays a significant role in achieving sustainable energy goals and enhancing energy security, providing a sense of reassurance. The reliability of critical components, such as cables, is paramount for the safe and efficient operation of nuclear power plants throughout their lifecycle. 

 

Prysmian offers the highest reliability and safety standards with more than 50 years of expertise in designing and manufacturing nuclear cables.

Product Range

ULTROL 60+ medium voltage power cables offer superior performance in utility power generating plants and other industrial three-phase applications. With a Class 1E rating and explicitly designed for applications in nuclear-generating stations, these cables are available in versions for 5kV, 8kV, and 15kV.

Prysmian offers a variety of Class 1E rated low-voltage power cables:

Low-Voltage SIS Switchboard Wire – Type SIS & Type SIS/XHHW-2
ULTROL 60+ SIS 600 V, Class 1E-rated switchboard wire is designed for use in Class 1E low-voltage applications in the operation and interconnection of protective devices where optimum performance is required and where flame retardancy is critical.

Low-Voltage Power Cable – Type RHH/RHW-2
ULTROL 60+ 600 V, Class 1E-rated low-voltage power cables are designed specifically for use in Class 1E low-voltage power and lighting functions where optimum performance and flame retardancy are critical. They are available in heavy-wall and dual-wall versions to match the required jacket protection.

Low-Voltage Thermocouple Extension Cable
The ULTROL 60+ 600 V thermocouple extension cable is 600 V with Class 1E-rated construction. It is specifically designed for use on critical circuits where total isolation between pairs and from external interference is required.

Low-Voltage Power Cable – Type TC-ER
ULTROL 60+ 600 V power cable with a Class 1E-rated construction specifically designed for use in Class 1E power distribution and control circuits for power lighting, control and signal circuits.

 

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ULTROL 60+ 600V multiconductor control cable with a Class 1E-rated construction is specifically designed for use in Class 1E power distribution and control circuits for power, lighting, control, and signal circuits

 

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ULTROL 60+ instrumentation cable is a 600V multiconductor, thermoset, Class 1-rated construction specifically designed for use in Class 1E monitoring, data recording, and transmitting information on circuits. It comes in constructions with varying levels of shielding, depending on the necessary level of protection against external electrostatic interference.

 

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Prysmian offers rugged yet lightweight cable constructions built to conform to industry standards and Nuclear Regulatory Commission (NRC) guidelines. The cables are made of materials that meet IEEE 383, IEEE 1202, and other flame ratings commonly used in the nuclear industry. They are available in an array of fiber types, including single-mode and multi-mode varieties and specialty fibers such as BendBright® bend-insensitive and radiation-resistant fiber.

 

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Ultrol 60+ Nuclear Cable Solutions Catalog

ULTROL 60+ Nuclear DecaDBE-Free Cables Brochure

Nuclear Products Reference List

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Nuclear - US

Tom Lewnard