AIRGUARD® Armored Cable Solution for Harsh Environments

Prysmian's versatile AIRGUARD® cable systems are designed to support various applications across industries. From offshore oil and gas drilling to food and beverage, these cable solutions offer three to five times more mechanical protection than metal-armored cables, even in harsh environments. 

 

AIRGUARD's innovative polymeric-armored cable technology eliminates the need for outdated options such as interlocked, continuously corrugated, and welded cables (CCW). Now available in high-voltage, medium-voltage, low-voltage, instrumentation, and fiber-optic cable constructions, these systems offer a superior alternative. 

 

The combination of AIRGUARD® cable and Prysmian's extensive offering of terminations, splices, cable glands and tools provides a comprehensive turnkey system. This all-in-one solution makes Prysmian the right choice for meeting the diverse demands of today's industries. The systems are now available in high-voltage, medium-voltage, low-voltage, instrumentation, and fiber-optic cable constructions.

AIRGUARD® Low Voltage Power Cables are primarily designed for applications and environments found in heavy industrial, VFD applications and offshore markets. The rugged polymeric AIR BAG™ armor's exceptional durability and the chemical barrier protection package make it the ideal cable choice for demanding, harsh environmental conditions. Its durability is a testament to its quality and is rated for Class I Div. I locations. 

 

Low Voltage AIRGUARD® has been designed to reduce installation costs in the field while improving overall cable performance compared to Type MC and MC-HL alternatives. The proven flexibility and scriptability of low voltage AIRGUARD instill confidence, as it has consistently demonstrated its ability to save as much as 18% in the installation cost over MC-HL.

 

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AIRGUARD® cables are a viable alternative to continuously corrugated and welded aluminum armored cables (CCW). They offer five times better impact performance, three times the sidewall bearing pressure limit, and a crush strength of 2500 psi MV. These features provide security and confidence in your choice of cable. 

 

AIRGUARD® cables can be produced in lengths that are more than twice as long as CCW cables and can be installed without splices. Additionally, their excellent chemical resistance allows for installation in direct burial applications, offering versatility and flexibility in project planning. Compared to traditional tray, conduit, and duct system installations, this can save time and money.

 

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AIRGUARD® Features & Benefits

  • Strippability
    No knife? No problem! The unique design of AIRGUARD® cables, combined with strategically placed ripcords, allows for faster and safer stripping compared to metal-clad cables. You won't have to worry about nicking or damaging the phase conductors.

     

  • Chemical Resistance
    The hydrocarbon-blocking layer and a metallic shield effectively protect against moisture and liquid damage from hydrocarbons, solvents, acids, and bases.

     

  • Mechanical Protection
    Proven Durability! The AIR BAG™ layer has undergone rigorous testing and has been shown to absorb physical shocks, ensuring the cable core remains undamaged over millions of meters of installed cable.

     

  • Electrical Properties
    The metallic layer in AIRGUARD® cables provides electromagnetic shielding, which is essential for managing harmonics associated with variable-frequency drive (VFD) motors. This shielding safeguards the cable and reduces interference, leading to a more stable and efficient electrical system.

     

  • Flame Retardant
    Preventing the spread of fire is a critical design factor for any industrial cable. AIRGUARD® cables, including low-voltage variants, successfully pass all industry-standard flame tests, such as IEEE 1202, FT-4, and the IEEE 383 210,000 BTU flame test. This flame retardant design enhances cable safety and minimizes the risk of fire-related damage in industrial environments.

     

  • VFD (Variable Frequency Drive) 
    Reliable for VFD installations! All sizes of AIRGUARD® cables feature an overall shielded design with three conductors and three segmented ground segments, making them a dependable choice for VFD applications.

     

  • Ideal for Direct Burial Under Heavy Haul Roads

     

  • AIRGUARD® cables offer a crush rating that is 3 to 5 times greater than that of MC-HL cables

19 Feb 2025

AIRGUARD® Catalog

09 Jun 2023

AIRGUARD® DRYLAM® Layer Grounding Procedure Demo

09 Jun 2023

LV AIRGUARD® Preparation and DRYLAM® Grounding Procedure Demo

21 Dec 2021

LV AIRGUARD® Cable Prep (Long Clip)

21 Dec 2021

LV AIRGUARD® Cable Prep (Short Clip)